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The paper reviews recent developments in designing a function integrated track system. Another line of research concerns the integration of specific sensors into the railway superstructure. Such devices could serve a multitude of additional functions. For example, vibration sensors are useful for permanent and continuous infrastructure monitoring, flat spot detection, and earthquake early warning.
Recent reliability centered maintenance (RCM) process has been increasingly applied for modern rolling stock applications to ensure the optimum maintenance of trains in its operating context. While significant benefits and tools at the appropriate stage in a new project can be achieved by applying the RCM methods, the general modeling and design framework for the RCM system implementation have to be application-specific, i.e., RCM procedures and analysis models have to be adaptive due to the upgrades/changes with complicated, modular, and smart devices equipped in the new system. Therefore, this paper investigates critical considerations in modeling and developing a new RCM system which should be implemented to the advanced urban EMU in Korea. Recommended RCM system design strategies will benefit the development of relevant large scale systems.
The development of a lineside acoustic bearing monitor for rail vehicle wheelset bearings and its trial in the UK at Three Bridges on the Southern Railway. (5 pages)
Rail roughness with a broad spectrum of wavelengths is always present on the running surfaces of the rails. It has been shown that there is a high dependence between the amplitude and the wavelength of the roughness. Further, the magnitude and frequency of the vertical wheel-rail contact force is depending on the amplitude and wavelength of the roughness. The standards used for monitoring roughness all use constant values as thresholds in large wavebands, see for example the coming EU standard prEN 1321-3 that controls the condition after grinding. However, in the ISO standard ISO EN 3095 the track quality has to satisfy a rail roughness limit that is based on one-third octave bands. The standard is used when measuring noise levels from railbound vehicles ensuring a minimal spread in noise level between different tracks. A new approach to present rail roughness has been implemented at the Swedish Railway Administration, Banverket. It is based on a transformation of the measured longitudinal rail profile to a one-third octave band spectrum, and a weighting of the spectrum against the limit described in ISO 3095. The result is presented as a spectrogram. By applying spectrograms on the results received, the rail roughness can be presented with both spatial and wavelength resolutions. This gives a good overview of the track quality. A handbook has been written on how to interpret the spectrograms. In the handbook, a threshold is given to assess the need for grinding. (5 pages)
The article consists of a Powerpoint presentation on wireless technologies for condition monitoring. The areas discussed include: wireless condition monitoring; integrated starter generator; power electronics; Bluetooth waterjet position monitoring; gas turbine engines; noise sources; temperature sensor; pressure sensor; fan rig; blade monitoring; wireless sensor; engine testing set-up; gear fault identification; PCA; piezoelectric multilayer composite; energy harvesting; aircraft; etc. (30 pages)
The article consists of a Powerpoint presentation on train operator's view. The areas discussed include: level crossings; train operator's view; vehicle collisions; user worked crossings; signalling; train operating company; road traffic; human factors; railways; etc.
A case study of need, development and implementation of a Wheel Condition Management System. Wayside monitoring was implemented in an Australian metropolitan area in Australia in response to rail damage and environmental concerns. Wheel condition monitoring was well established in the freight industry but the implementation on a suburban network highlighted unique problems and requirements. The successful implementation of a Wayside Monitoring System required changes to instrumentation and the strategies for using the data that is produced by these instruments (see Fig 1). These modifications included classic "process" control and improvement methods that involved engineers for the rolling stock division working closely with the repair centres. The program included the initial recovery and control phases, the search for root cause (see Fig 2), the steady state management phase and finally the new early intervention strategies that involve using a "step-change" alarm method. The manner in which minor wheel defects were repaired also changed - these changes included the introduction of trim blocks to service the wheels when early "minor" wheel defects were detected thus avoiding the need for wheel machining. The introduction of Wayside Detection has included a significant reduction in rail damage, noise pollution, the rail network now exhibits fewer new wheel defects and has resulted in the improved passenger comfort and perception of quality of the system by all stakeholders. (8 pages)
Fibre Bragg Grating (FBG) sensors have been installed along an existing line for the purposes of train detection and weight measurement. The results show fair accuracy and high resolution on the vertical force acted on track when the train wheels are rolling upon. While the sensors are already in place and data is available, further applications beyond train detection are explored. This study presents the analysis on the unique signatures from the data collected to characterise wheel-rail interaction for rail defect detection. Focus of this first stage of work is placed on the repeatability of signals from the same wheel-rail interactions while the rail is in healthy state. Discussions on the preliminary results and hence the feasibility of this condition monitoring application, as well as technical issues to be addressed in practice, are given. (6 pages)
Bombardier Transportation have surveyed the failure modes of track circuits and determined that by applying condition monitoring systems the most significant of these can be preemptively detected, and where this is not possible condition monitoring may still reduce delay time by targeting maintenance more effectively. The constraints on track circuit condition monitoring are discussed, and an outline for a complete track circuit condition monitoring system is proposed. (6 pages)
Three inertial measurement algorithms were developed to measure the longitudinal level of tracks using a track condition monitoring device mounted on commercial Shinkansen trains. Two algorithms employ digital processing and are called "Frequency variable difference filter" and "Speed variable moving summation". The other algorithm employs analogue processing using a frequency variable low-pass filter. Test results confirmed that all methods are able to calculate a 10 m versine longitudinal level with high precision without any waveform distortion. An experimental prototype of a digital inertial device applying the "Frequency variable difference filter" with small hardware load was made, and a test was conducted to confirm its performance. As a result, the output of the prototype achieved good correlation with data from the existing track geometry car. (6 pages)
Asset protection sites are used to detect a variety of conditions from wheel wear and over speed impacts to truck hunting, vertical impacts, and temperature/pressure changes. They protect rolling stock and track infrastructure and help to prevent damage and costly repairs, traffic hold-ups and derailments. (5 pages)
This study proposes an essential issue to construct a driver model for a railway in order to keep a safe and integral society throughout the world. As of now, no study has been made on the transfer function of train drivers and brake systems as to safety of a railway. This paper describes the stability and safety of railway vehicles controlled by train drivers. The driver model used the model as proposed by Iguchi et al., and used the transfer function that consisted of the proportion, differentiation and the integrated operation. This study describes the frequency characteristics: transfer function from a braking command to error between the reference velocity and real velocity. Moreover, overrun distances against driver model parameters are shown. According to the simulation results, an integral gain of the transfer function of the driver model is important in the brake and vehicle dynamics. (6 pages)
It is a common fear in industry that introducing condition based maintenance (CBM), with its constant monitoring of several subsystems, will lead to more frequent service interventions compared to traditional cyclic maintenance, effectively countering the potential value of implementing CBM. Because of this, adoption of CBM must be done with great care, and the maintenance organization and planning process needs to be geared for more flexibility. To harvest the potential value in CBM for rail vehicles, we propose to combine condition monitoring with online maintenance planning. We use an adaptive planning software module to quickly find new suitable vehicle movement plans, and a heuristic packing module to reconstruct maintenance packages with as few maintenance stops as possible. This prevents vehicles from visiting the maintenance depot too frequently. At the same time, we actively keep the risk of breakdowns low. Evaluation of our methods in a simulated environment for train operation and maintenance, using real-world time tables and vehicle plans, show that by taking the operation times of individual components into account, it is indeed possible to reduce the amount of maintenance as well as the number of service interventions significantly compared to traditional cyclic maintenance. (6 pages)
The article consists of a Powerpoint presentation on health management technology integration. The areas discussed include: integrated vehicle health management; aerospace industry; life cycle costs; aircraft maintenance; Boeing; etc. (19 pages)
Recent years have seen a significant increase in the use of artificial vision for automated rail vehicle inspection systems. However, many applications of the technology have failed to deliver their business potential and one of the main challenges remaining is to find ways to unlock all the benefits that the technology offers. This paper demonstrates that one of the keys to success lies in having a clear understanding of the business value of the monitoring information in order to focus implementation. It describes a very commercially driven approach to implementation that has been jointly adopted by the monitoring system user and the system supplier. The approach is generally applicable to the implementation of all types of monitoring project. (6 pages)
This paper describes a new approach to the integrity management of rail infrastructure using a novel stress management technology - MAPSTMa. The MAPS technology is an approach that offers, for the first time, a portable method for the accurate, non-destructive measurement of stress, a key parameter governing the design, performance and life of virtually all engineering structures. It is a magnetic technique so it can be applied to all materials that display some ferromagnetic behaviour including ferritic steels, cast iron, some stainless steels and some nickel super alloys. MAPS-SFT is a particular embodiment of the technology for the non destructive measurement of the stress free temperature (SFT) of continuously welded rail. The paper explains the technology that is MAPS, focussing on its relevance to rail steels, discusses a specific case study, and goes on to describe the specification of a tool to be used on the UK rail network set by Network Rail, the UK rail infrastructure manager. Some of the challenges in meeting that specification are described and, finally, a brief description of the tool itself is given. (6 pages)
This paper summarizes the development of "probe-vehicle" system for advanced railway condition monitoring. We developed a portable condition monitoring system for track which is easily set on in-service vehicle. In this system, irregularities of rail are estimated from vertical and lateral acceleration of car body. A roll angle of car body, which is calculated using a rate gyroscope, is used to distinguish irregularity of line from irregularity of level. Rail corrugation can be detected from cabin noise with spectral peek calculation. GPS system and map matching algorithm localizes the fault on track. Experiments using in-service vehicle were carried out to evaluate the developed system. The results show that the condition of rail irregularity and rail corrugation can be estimated effectively. It is also shown that the system can be applicable for monitoring driver's operation condition. (6 pages)
This paper presents two simple and potentially powerful approaches for the condition monitoring of rail vehicle suspensions, which explore the relative changes between different dynamic motions caused by suspension faults. Damper failures in vertical (primary) suspensions of a conventional bogie are detected based on the measurements of the bounce, pitch and roll accelerations of the bogie frame. The effectiveness of the proposed fault detection methods is demonstrated. (6 pages)