Effect of surfactant type on the synthesis of nanocrystalline MgAl2O4 and its application as a support for Ni catalyst in the steam pre-reforming of natural gas
Mesoporous nanocrystalline magnesium aluminate (MgAl2O4) particles with different surface area (70–230 m2 g−1) were synthesised via the homogeneous co-precipitation method using different surfactants (cationic, anionic and non-ionic). The obtained powders were used as the support to prepare 10.5 nickel (Ni)/MgAl2O4 catalysts, and the resulting samples were tested in the steam pre-reforming of natural gas. The obtained samples were characterised by Fourier transform infrared spectroscopy, Brunauer-Emmett-Teller (BET), X-ray diffraction, thermogravimetric/differential thermal analysis, transmission electron microscopy and temperature programmed desorption (TPD) techniques. Experimental results showed that the shape, surface area and porosity of MgAl2O4 particles were strongly dependent on the type of surfactants used. In addition, the Ni catalyst supported on the MgAl2O4 with the highest surface area exhibited the smallest size of Ni particles (14.1 nm). This catalyst has over 97% of ethane and propane conversions in steam pre-reforming of natural gas under atmospheric pressure, 550°C, low steam to carbon molar ratio (S/C = 1.5) and high gas hourly space velocity (GHSV = 100,000 ml g−1 catalysth−1).