access icon openaccess Design route towards a PM machine for rotorcraft environments

This paper discusses the design route followed in the development of a permanent magnet (PM) machine for electrical power generation on board a rotorcraft (helicopter). The focus of the machine design is to optimise system power density, efficiency, and robustness – all of which are crucial considerations in aerospace applications. A matrix of designs was created consisting of two stators with different winding conductors – copper and aluminium – and three rotors, each using different containment sleeve materials. These include two semi-permeable metallic sleeves, which act to decrease the effective air gap. Combinations of the different materials will yield different system-level power densities and efficiencies. Here, all the designs are presented along with the initial test results for the baseline machine combination validating the design predictions.

Inspec keywords: stators; air gaps; permanent magnet machines; aircraft power systems; rotors; helicopters; conductors (electric)

Other keywords: machine design; PM machine; baseline machine combination; electrical power generation; semipermeable metallic sleeves; containment sleeve materials; system-level power densities; permanent magnet machine; aerospace applications; winding conductors; rotorcraft environments

Subjects: Conductors; Aerospace power systems; a.c. machines; Transportation

References

    1. 1)
      • 2. Wheeler, P., Bozhko, S.: ‘The more electric aircraft: technology and challenges’, IEEE Electrific. Mag., 2015, 2, pp. 612.
    2. 2)
      • 12. Yon, J. M., Mellor, P. H., Wrobel, R., et al: ‘Analysis of semipermeable containment sleeve technology for high-speed permanent magnet machines’, IEEE Trans. Energy Convers., 2012, 27, pp. 646653.
    3. 3)
      • 8. Sangha, P. S., Sawata, T., Yon, J., et al: ‘Assessment of fluid drag loss in a flooded rotor electrohydrostatic actuator motor’. 2015 IEEE Int. Electric Machines Drives Conf. (IEMDC), Coeur d'Alene, ID, USA, 2015.
    4. 4)
      • 5. Safran Electrical and Power: ‘AC generation’, 2017, [online]. Available at https://www.safran-electricalpower.com/electrical-systems/electrical-generationsystems/main-generation/c-variable-generation, accessed 19 January 2018.
    5. 5)
      • 9. Stickels, K., Brunetti, M. B., Barber, M., et al: ‘Advances in helicopter electric tail rotor drive’. Proc. of the European Rotorcraft Forum, Milan, Italy, 2017.
    6. 6)
      • 16. Motor Design Ltd: ‘Motor-CAD software’, Motor Design Ltd, [online]. Available at https://www.motordesign.com/motor-cad-software, accessed 19 January 2018.
    7. 7)
      • 13. Sakai, K., Tokumasu, T., Itou, K.: ‘Magnetic field analysis of a super-high-speed permanent magnet motor with a new rotor’, JSAEM, 1996, 4, pp. 4045.
    8. 8)
      • 14. Meeker, D.: ‘Finite element method magnetics’, Finite, [online]. Available at www.femm.info/wiki/HomePage., accessed 19 January 2018.
    9. 9)
      • 1. Sarlioglu, B., Morris, C. T.: ‘More electric aircraft: review, challenges, and opportunities for commercial transport aircraft’, IEEE Trans. Transp. Electrification, 2015, 1, pp. 5464.
    10. 10)
      • 10. SKF Group: ‘Hybrid bearings’, February 2012, [online]. Available at http://www.skf.com/binary/68-48505/12507-EN-Hybrid-bearings.pdf., accessed 19 January 2018.
    11. 11)
      • 7. Tang, X., Fan, D., Liu, L., et al: ‘Fault signal analysis for aircraft generator rectifier’. Proc. of the First Symp. on Aviation Maintenance and Management, Xi'an, China, 2014.
    12. 12)
      • 3. Fabri, G., Parasiliti, F., Tursini, M., et al: ‘PM brushless motor for helicopters electric tail rotor drive system’. 2017 IEEE Int. Electric Machines and Drives Conf. (IEMDC), Miami, FL, USA, 2017.
    13. 13)
      • 6. Jing, T., Yang, C., Yang, Y., et al: ‘Simulation and fault detection for aircraft IDG system’, Procedia Eng., 2011, 15, pp. 25332537.
    14. 14)
      • 15. MathWorks: ‘Simulink’, MathWorks, [online]. Available at https://uk.mathworks.com/products/simulink.html., accessed 19 January 2018.
    15. 15)
      • 17. MathWorks: ‘MATLAB’, MathWorks, [online]. Available at https://uk.mathworks.com/products/matlab.html., accessed 19 January 2018.
    16. 16)
      • 4. Mellor, P. H., Yon, J., Baker, J. L., et al: ‘Electromagnetic and thermal coupling within a faulttolerant aircraft propulsion motor’. 2017 IEEE Int. Electric Machines and Drives Conf. (IEMDC), Miami, FL, USA, 2017.
    17. 17)
      • 11. Yon, J. M., Mellor, P. H., Wrobel, R., et al: ‘A semi-permeable containment sleeve for highspeed PM machines’. 5th IET Int. Conf. on Power Electronics, Machines and Drives (PEMD 2010), Brighton, UK, 2010.
http://iet.metastore.ingenta.com/content/journals/10.1049/joe.2018.8070
Loading

Related content

content/journals/10.1049/joe.2018.8070
pub_keyword,iet_inspecKeyword,pub_concept
6
6
Loading