This is an open access article published by the IET under the Creative Commons Attribution License (http://creativecommons.org/licenses/by/3.0/)
This paper discusses the design route followed in the development of a permanent magnet (PM) machine for electrical power generation on board a rotorcraft (helicopter). The focus of the machine design is to optimise system power density, efficiency, and robustness – all of which are crucial considerations in aerospace applications. A matrix of designs was created consisting of two stators with different winding conductors – copper and aluminium – and three rotors, each using different containment sleeve materials. These include two semi-permeable metallic sleeves, which act to decrease the effective air gap. Combinations of the different materials will yield different system-level power densities and efficiencies. Here, all the designs are presented along with the initial test results for the baseline machine combination validating the design predictions.
References
-
-
1)
-
2. Wheeler, P., Bozhko, S.: ‘The more electric aircraft: technology and challenges’, IEEE Electrific. Mag., 2015, 2, pp. 6–12.
-
2)
-
12. Yon, J. M., Mellor, P. H., Wrobel, R., et al: ‘Analysis of semipermeable containment sleeve technology for high-speed permanent magnet machines’, IEEE Trans. Energy Convers., 2012, 27, pp. 646–653.
-
3)
-
8. Sangha, P. S., Sawata, T., Yon, J., et al: ‘Assessment of fluid drag loss in a flooded rotor electrohydrostatic actuator motor’. 2015 IEEE Int. Electric Machines Drives Conf. (IEMDC), Coeur d'Alene, ID, USA, 2015.
-
4)
-
5. Safran Electrical and Power: ‘AC generation’, 2017, [online]. .
-
5)
-
9. Stickels, K., Brunetti, M. B., Barber, M., et al: ‘Advances in helicopter electric tail rotor drive’. Proc. of the European Rotorcraft Forum, Milan, Italy, 2017.
-
6)
-
16. Motor Design Ltd: ‘Motor-CAD software’, , [online]. .
-
7)
-
13. Sakai, K., Tokumasu, T., Itou, K.: ‘Magnetic field analysis of a super-high-speed permanent magnet motor with a new rotor’, JSAEM, 1996, 4, pp. 40–45.
-
8)
-
14. Meeker, D.: ‘Finite element method magnetics’, , [online]. .
-
9)
-
1. Sarlioglu, B., Morris, C. T.: ‘More electric aircraft: review, challenges, and opportunities for commercial transport aircraft’, IEEE Trans. Transp. Electrification, 2015, 1, pp. 54–64.
-
10)
-
10. SKF Group: ‘Hybrid bearings’, February 2012, [online]. .
-
11)
-
7. Tang, X., Fan, D., Liu, L., et al: ‘Fault signal analysis for aircraft generator rectifier’. Proc. of the First Symp. on Aviation Maintenance and Management, Xi'an, China, 2014.
-
12)
-
3. Fabri, G., Parasiliti, F., Tursini, M., et al: ‘PM brushless motor for helicopters electric tail rotor drive system’. 2017 IEEE Int. Electric Machines and Drives Conf. (IEMDC), Miami, FL, USA, 2017.
-
13)
-
6. Jing, T., Yang, C., Yang, Y., et al: ‘Simulation and fault detection for aircraft IDG system’, Procedia Eng., 2011, 15, pp. 2533–2537.
-
14)
-
15. MathWorks: ‘Simulink’, , [online]. .
-
15)
-
17. MathWorks: ‘MATLAB’, , [online]. .
-
16)
-
4. Mellor, P. H., Yon, J., Baker, J. L., et al: ‘Electromagnetic and thermal coupling within a faulttolerant aircraft propulsion motor’. 2017 IEEE Int. Electric Machines and Drives Conf. (IEMDC), Miami, FL, USA, 2017.
-
17)
-
11. Yon, J. M., Mellor, P. H., Wrobel, R., et al: ‘A semi-permeable containment sleeve for highspeed PM machines’. 5th IET Int. Conf. on Power Electronics, Machines and Drives (PEMD 2010), Brighton, UK, 2010.
http://iet.metastore.ingenta.com/content/journals/10.1049/joe.2018.8070
Related content
content/journals/10.1049/joe.2018.8070
pub_keyword,iet_inspecKeyword,pub_concept
6
6