n-Type Crystalline Silicon Photovoltaics: Technology, applications and economics

2: Novel Cell Technology Department, ISC Konstanz, Germany
Most solar cells currently in commercial use are p-type solar cells, due to their historically lower cost and ease of manufacture compared to n-type solar cells. However, due to improved manufacturing technology and falling cost in general, the cost difference between the two types has shrunk, making n-type solar cells an attractive option for future commercial high-efficiency solar cells.
n-type solar cells are less prone to light-induced degradation, and are also less affected by iron impurities. This makes n-type solar cells more efficient compared to their p-type counterparts, with efficiencies of up to 25% being feasible in production.
Challenges in the manufacturing process and regarding degradation still remain to be solved, in order to realise n-type solar cells' full potential. The challenges, solutions and opportunities afforded by n-type solar cells are explored in this volume.
This book conveys current research and development for n-type solar cells and modules. With a systematic build-up, chapters cover the base material, wafer production, and the cell concepts including recent passivation techniques. Also covered are the related issues of solar module technology, such as encapsulation and interconnection, and degradation process management, including comparisons with p-type solar cells. In addition, economic and ecologic aspects and cost modelling are addressed.
This thorough, concise reference is a valuable resource for researchers from industry and academia working in the field of photovoltaics.
- Book DOI: 10.1049/PBPO175E
- Chapter DOI: 10.1049/PBPO175E
- ISBN: 9781839531767
- e-ISBN: 9781839531774
- Page count: 370
- Format: PDF
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Front Matter
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1 Introduction
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From 2020 on, solar PV - with bifacial passivated emitter and rear cell (PERC) technology - had been crowned to the new king of energy markets [1], reaching extremely low offers in bids in the Middle East and North African (MENA) states such as Saudi Arabia, drawing prices as low as 0.01 US$/kWh [2] in 2021. The economy of the PV market completely changed since then, as it is not dominated by the demand, but by possible supply at the moment which is mostly limited by the supply of poly-Si to about 180 GWp in 2021 [3]. This was limiting the number of installations in 2021. However, the solar cell manufacturing capacity is around 300 GW (also including old Al-BSF lines), whereas the module capacity is at 250 GW [4]. The total installed PV capacity end 2021 was about 900 GWp and, in March 2022, 1 TWp was reached [5]. About 7 years later, we will enter a yearly 1 TWp market [6], where it is not wise and also not possible to produce all poly-Si, silicon (Si), wafers, cells, and modules in China. Local production will be needed everywhere to reach our ambitious goals of a fast and sustainable energy transition.
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2 n-type silicon material
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n-type silicon feedstock and wafers are key photovoltaic (PV) enabling technologies for high-efficiency solar cells. This chapter reviews the rapidly evolving field of growth technologies, wafering technologies, and materials engineering methods. First, we review key silicon sources for n-type solar cells and present various recharging technologies. We then present the impact of impurities on silicon solar cells with a focus on metallic impurities, oxide precipitates, and thermal donors. We then present strategies to mitigate the impact of metallic impurities via gettering. Lastly, we evaluate the cost of ownership for n-type ingot growth and wafering.
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3 n-type silicon solar cells
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n-type silicon (Si) technologies played a major role in the early age of photovoltaics (PV). Indeed, the Bell Laboratories prepared the first practical solar cells from n-type crystalline Si (c-Si) wafers (Figure 3.1) [1-3]. Therefore, the domination of p-type technologies over the last decades for the production of commercial solar cells could appear as a paradox. This is essentially explained by historical reasons. Fifty years ago, the dominant market for c-Si solar cells was space power applications. In space, solar components are affected by radiation damages (electrons, protons). Interestingly, this degradation is significantly reduced by using p-type cells instead of n-type devices [4]. Thus, the solar cell developments for space applications focused on p-type wafers. When the first commercial productions for terrestrial applications were launched, they took benefit of these early developments for space missions and were therefore naturally based on p-type devices. Then, with the rapid growth of PV, p-type solar cells were the main recipients of the industrially oriented innovations and eventually maintained their domination over the PV market.
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4 n-type silicon modules
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The photovoltaic industry is facing an exponential growth in the recent years fostered by a dramatic decrease in installation prices. This cost reduction is achieved by means of several mechanisms. First, because of the optimization of the design and installation process of current PV projects, and second, by the optimization, in terms of performance, in the manufacturing techniques and material combinations within the modules, which also has an impact on both, the installation process, and the levelized cost of electricity (LCOE).
One popular trend is to increase the power delivered by photovoltaic modules, either by using larger wafer sizes or by combining more cells within the module unit. This solution means a significant increase in the size of these devices, but it implies an optimization in the design of photovoltaic plants. This results in an installation cost reduction which turns into a decrease in the LCOE.
However, this solution does not represent a breakthrough in addressing the real challenge of the technology which affects the module requirements. The innovation efforts must be focused on improving the modules capability to produce energy without enlarging the harvesting area. This challenge can be faced by approaching some of the module characteristics which are summarized in this chapter.
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5 n-type silicon systems
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Even if usually n-type technologies are referred to cells & modules based on n-type silicon, the photovoltaic (PV) system adapted to n-type has evolved to be adapted to the new requirements. In this chapter, we will present an overview of PV systems considering all components to reach the connection and provide energy. We will also discuss about the efforts and innovation done to decrease levelized cost of energy (LCOE) considering that today, module and balance of system (BoS) are the main drivers of LCOE. Around 30% of the PV system cost is the module and over 60% concerns other components [1]. Thus, working in the BoS part and adapting components to the installation become more and more important for PV cost reduction and competitiveness. Finally, an improved design can also improve operation and maintenance (O&M) strategy and costs, making a double benefit in LCOE reduction.
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6 Cost of ownership of n-type silicon solar cells and modules and life cycle analysis
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In the present chapter, important factors related to the economic viability as well as of the environmental impact of three upcoming industrially mature n-type Si solar cell technologies have been investigated on a cell, module, and system level and compared to the current mainstream p-type PERC technology.
The first part shows an in-depth analysis of cost-of-ownership on cell and module level of the n-type technologies and extends the analysis to system level by calculating the LCOE for a ground mounted bifacial system on three different locations and climatic zones. For the scenario considered here - a ground mounted utility scale system - the TOPCon and SHJ show a lower LCOE than the PERC benchmark. Further technological developments - in particular reduction of the cost gap between n- and p-type wafer as well as the reduction of the Ag consumption for all n-type technologies - will further improve the competitiveness of all three n-type technologies.
The second part shows an overview of the environmental profile of the three n-type PV technologies throughout their life cycle and compare the results with PERC. In this sector, innovation appears to be an essential condition to further improve the sustainability of PV modules. The results of the present study show that the high efficiency of the n-type technologies as well as their system performance (bifaciality gain, degradation rate, etc.) offers a large potential to improve the environmental profile of PV system and make the PV energy "even greener" as it already is.
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7 Future of n-type PV
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In this chapter, we have reviewed candidates for further enhancement of cell efficiencies beyond those of today's mainstream PERC cells, with a focus on technological aspects rather than, e.g. cost. Regarding silicon single junctions, the prevalent theme is the use of carrier-selective passivating contacts, CSPCs. Of these, silicon heterojunction and polysilicon-on-silicon oxide (TOPCon/POLO) are most advanced and have enabled record high efficiencies above and close to 26%, respectively, on n-type silicon wafers. Further important topics are bifacial cell designs, which can be applied to different PV technologies. Single-side efficiencies above 25% have been achieved on bifacial TOPCon and bifacial SHJ solar cells. With proven bankability, bifacial PV products can be expected to gain more momentum in future development. In contrast, contacts based on metal compounds have yielded remarkable results in the last decade, yet failing to clearly evidence a significant advantage compared to the ones based on silicon. Further research is needed to unravel the material combination that would enable the long-awaited ultimate passivating contact for Si solar cells.
The second major topic are tandem and multijunction cells. This is the technology to move beyond the ultimate efficiency barrier of 29.4% for silicon PV and indeed, efficiencies well above 29% have been demonstrated in the lab for Si-based tandems. We have reviewed the current state of the art in lead halide perovskite-silicon tandems as well as III-V/silicon tandems. The former have reached a record PCE of 32.5% in monolithically integrated 2-terminal tandems, while III-V/Si 2T tandems currently stand at 23.4%. However, in III-V-Si devices, the number of absorbers has already been increased further, to three: in triple junction III-V/III-V/Si cells, PCEs of 35.9% have been realized with both 2T and 4T architectures. With a substantially higher cost for the III-V technology as compared to perovskites, but still inferior long-term stability in perovskites, as well as challenges in upscaling for both technologies, it remains to be seen which one of these technologies will gain an advantage. It should be mentioned that an important difference between reported silicon single junction and tandem/multijunction record devices is the cell area: while the single junction Si record devices have "industrial-size" active areas of several tens of cm2 or even full wafers, record tandem cells are lab-scale 1-4 cm2. Thus, up-scaling of tandem cells will remain an important topic in the near future.
At any rate, it can be expected that the exponential growth of PV as well as the diversity of applications (utility, rooftop and BIPV, agri-PV, etc.) will create ample opportunity for the market entry of quite a few of the mentioned technologies, and even for entirely new concepts such as three-terminal tandems or, at the module level, integrated PV and storage systems.
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8 Summary
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The goal of a great ending is to tie everything together, but that was already the goal of this book. A sum up of all lessons learned by the nPV community during the last years. The nPV workshop was one of the pillars for collaborative exchange and discussion. Now, the n-type book is also coming out as second pillar. The third pillar is the reality.
My impression is that many outstanding experts already say everything in the previous pages, so nothing is left to say at the end. Nevertheless, n-type technologies and PV in general have a lot to say in the next decades for the energy transition. Reducing carbon dioxide (CO2) emissions is at the heart of the world's accelerating shift from climate-damaging fossil fuels towards clean, renewable forms of energy. The steady rise of PV energy generation forms a vital part of this global energy transformation. The global PV community plays a crucial role for the preservation of our planet and human wellbeing, and most importantly for our children's future.
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Back Matter
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