Industrial Microwave Heating
2: APV-Magnetronics Ltd
This book offers a broad coverage of the theory and practice of industrial microwave heating.
Inspec keywords: microwave heating; microwave circuits; electric breakdown; dielectric losses
Other keywords: breakdown phenomena; microwave heating circuit; vacuum processing; dielectric properties; multimode oven applicators; industrial microwave heating; single mode resonant cavities; travelling wave applicators; volumetric heating; industrial applications; hazards, leakage & safety; dielectric loss; special applicator structures
Subjects: Microwave circuits and devices; Industrial and medical applications of microwaves; Process heating; Dielectric materials and properties
- Book DOI: 10.1049/PBPO004E
- Chapter DOI: 10.1049/PBPO004E
- ISBN: 9780906048894
- e-ISBN: 9781849194242
- Page count: 376
- Format: PDF
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Front Matter
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1 Introduction
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Microwave heating as an industrial process is a technique which was originally conceived about forty years ago. The advent of the magnetron during the Second World War presented engineers and scientists in industry, universities and government establishments with a unique challenge to put such a device for generating microwaves into peaceful and profitable use. The task that lay ahead was quite formidable because of the lack of appropriate equipment and more importantly the lack of data on dielectric property of the materials which were considered as candidates for microwave heating.
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2 Dielectric loss
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This chapter summarises the aspects which are relevant to industrial high frequency heating and formulate simple models for the processes involved which should lead to better understanding of the behaviour of many industrial materials under high frequency fields. The chapter discusses dielectric loss, dielectric constant and magnetic loss factors.
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3 Dielectric properties
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A wealth of information on dielectric properties does exist for a variety of industrial materials covering a wide range of frequency, temperature and moisture content. The purpose of this chapter is to categorise this fragmented information and extract the salient points which would be useful in helping to make a wiser decision as to the applicability of high frequency heating for various industrial processes. Emphasis has been given towards a simple presentation of data directly useful to the design engineer, rather than looking into the more fundamental aspects of such data which would be interesting to specialists of dielectric theory.
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4 Theoretical aspects of volumetric heating
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This chapter describes the physical parameters which play an important role in the interaction of a dielectric with microwave energy. The power dissipated within the material is derived from first principles and leads to a simple expression involving the electric field established in the material E, which is linked to the field developed within the microwave device containing the material and known as the applicator. The power is attenuated as the electromagnetic fields penetrate the dielectric, an effect depending upon the dielectric properties. Some aspects of the electric field strength within microwave applicators and its determination through various methods are described. A simplified form of the equations controlling the internal transport processes such as heat, mass and total pressure are presented. This is followed by a qualitative discussion of the physical principles of high frequency drying, stressing the importance of total internal pressure on the drying characteristics of a material in the presence of a volumetric heat source, particularly when the temperature of the liquid phase attains its boiling point. A simple formulation of moisture profiling or end drying is presented. Finally, the skin depth' for metals, which is akin to the penetration depth in insulators, is derived and discussed in terms of the best choice of metallic surface to be used for the internal wall of applicators to minimise losses and therefore maximise their efficiency.
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5 Travelling wave applicators
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In this chapter, travelling wave applicators are presented, because these are relatively simple to analyse and because the methods used illustrate the basic principles well. A preliminary section is devoted to developing a qualitative description of guided waves from the superposition of two plane waves, leading on to an introduction to reflected waves, standing waves and impedance matching. Familiarity with these terms is important in order to understand all microwave heating devices.
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6 Multimode oven applicators
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This chapter presents the principle of the multimode oven applicator, which is used in domestic and industrial ovens. It discusses the field distribution, heating uniformity, Q-factors, field intensity, wall currents, power density, the choice of wall materials, doors, and multiple generator feeds.
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7 Single mode resonant cavities
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This chapter discusses resonant cavity heaters. In the early evolution of microwave heating, such cavities made a very small impact on the industrial scene because they lacked the versatility inherent in multimode or non-resonant microwave applicators. Moreover, the development of associated microwave circulators and electronic control systems for automatic tuning and matching, to make them workable in an industrial plant, lagged behind. However, there are a number of specialised industrial applications which will benefit greatly from the unique advantages offered by single-mode microwave resonant applicators.
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8 Special applicator structures
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The last three Chapters (5, 6 and 7) described applicators which broadly adhere to recognised categories, namely travelling wave, multimode and single mode resonant cavities respectively. Although the majority of industrial microwave equipment does in general conform to one of these three categories, there are other forms of applicator which are special by the nature of their construction or are hybrids of the recognised categories discussed previously. This chapter gives breadth to the subject of microwave applicators by selecting from numerous publications in the literature, a small number of atypical design configurations which can, under special circumstances, be used successfully in industry: The order in which these applicators are presented in the following paragraphs is not significant since we are dealing with special designs of individual applicators which may be treated in isolation. Because of the vast number of different design con figurations available, it is not possible to present a comprehensive survey, and those presented are not treated rigorously but, instead, qualitative descriptions of design and performance are given in order to highlight the important features.
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9 The microwave heating circuit, breakdown phenomena andvacuum processing
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The last four chapters described the various forms of applicators that are being used to process many different materials inserted into them. It now remains to describe the function of the other components which form part of the typical microwave heating equipment shown diagramatically. The heart of the equipment is in the generation of microwaves usually through a magnetron or a klystron. Only a brief insight into the principle of such tubes is given. The analysis is focussed on aspects which are relevant to their use in a microwave heating circuit, such as the associated power supply and protection schemes.
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10 Hazards, leakage and safety
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This chapter presents the hazards of radio-frequency and microwave energy exposure to the human body in an industrial settings. It also presents possible sources of leakage and offers safety precautions as recommended by the Bureau of Radiological Health in the USA.
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11 Industrial applications
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Microwave energy has been used in industrial processing for many years. Its adoption against competition from more conventional heating methods has been its appeal to special advantages, such as faster throughputs, space and energy savings and quality improvement. In the early stages of the evolution of microwave heating these advantages were often difficult to justify against the relative cheap ness of fossil fuel heat. This, together with the natural reticence of many industrialists to change existing but often inefficient and obsolete conventional systems for microwave systems, has resulted in the well-documented slow growth of the microwave heating industry. The 1960s were primarily characterised by the obstinate opportunism of many newly formed manufacturers of microwave equipment to capitalise during an era of economic expansion but who unfortunately did not possess the technical expertise and after-sales service necessary to ensure customer satisfaction.
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Appendix 1: Definitions of moisture content
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The proportion of water in a wet substance can be defined on either a wet or dry basis. In wet basis, the moisture content, M', is defined as the weight of water Ww over the weight of water Ww plus the weight of dry matter Wd; this is the dry basis definition (referred to in industry as “percentage regain”). Another definition involves the percentage pick-up, M'', defined as the weight of water picked up by the material Wwp over the total weight at equilibrium. Finally, another expression for the moisture content is that on a percentage solids basis, M'''.
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Appendix 2: Conversion of various units to SI units
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This appendix contains conversion factors for converting from various units to SI units.
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Appendix 3: Some useful trigonometric functions and formulae
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This appendix contains some useful trigonometric functions and formulae.
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Appendix 4: Some useful series and Bessel functions
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This appendix contains some useful series and Bessel functions.
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Appendix 5: Some useful constants and temperature interrelation
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This appendix contains some useful constants and the realtionship between temperatures in Kelvin, degrees Celsius, degrees Fahrenheit and degrees Rankine.
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Appendix 6: Relation between dB and power and voltage ratios following the function dB = 20 log10(VA/VB) = 10 log10(PA/PB)
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This appendix contains a table listing the relations between dB and power and voltage ratios following the function dB = 20 log10(VA/VB) = 10 log10(PA/PB).
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Appendix 7: Waveguide frequency ranges, dimensions and official designations
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This appendix contains a table listing waveguide frequency ranges, dimensions and official designations, both UK and US.
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Appendix 8: Glossary of radio frequency and microwave heating terms used in this book
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This appendix contains a glossary of the radio-frequency and microwave heating terms used in this book.
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Back Matter
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