Electromagnetic levitation is commonly associated with transport applications, principally 'MagLev' trains. However, the technology has many potential applications across engineering, particularly where there is a requirement to improve efficiency of electrical products and devices, propelled by the desire to minimise frictional and bearing losses and ohmic losses in conductors, which are the major causes of machine inefficiency. Fundamentals of Electromagnetic Levitation: Engineering sustainability through efficiency is an introductory text encompassing the enabling electrical technologies associated with magnetic levitation, electrostatic suspension, diamagnetic levitation and superconduction, high frequency magnetic levitation, high frequency electric suspension, and levitation using microwave pressure. It aims to make aspiring and existing electrical engineers aware of the efficiency implications of frictionless machines and hence, of how important this may be in a post-fossil fuel world in which the energy available from renewable sources is strictly limited.
Inspec keywords: conductors (electric); magnetic levitation
Other keywords: electrical products; diamagnetic levitation; renewable sources; high frequency electric suspension; superconduction; frictionless machines; microwave pressure levitation; conductors; MagLev trains; bearing losses; fossil fuel; electrostatic suspension; engineering sustainability; electrical technology; high frequency magnetic levitation; electromagnetic levitation; ohmic losses
Subjects: Transportation
The fossil-fuel era is coming to an end. Thus far, it has spanned about 250 years from 1760 to 2011, and according to the historical record, these years have represented a period of immense change in technological terms, encompassing brilliant scientific breakthroughs and engineering innovation. But, what history generally fails to report is that it has also been a period of inexcusable profligacy in relation to our treatment of the planet's initially bountiful energy supplies. S.E. Lindsay's desire, in 1920, for the responsible delivery of engineering progress has not occurred. This is largely due to the fact that, despite their finiteness, the primary sources of power: coal, oil and gas, have been inordinately cheap throughout this time span, since these products of ancient sunlight, and the pollution they cause when combusted, have largely been treated as uncosted 'externalities' in the classical economic science, which underpins our global capitalist system.
In atomic theory we have fields and we have particles. The fields and the particles are not two different things. They are two ways of describing the same thing - two different points of view.
A brief history of electrical science. To levitate in a vacuum an object, which is heavier than air in defiance of the force of gravity here on the surface of Earth, scientists and engineers mainly enlist forces familiar to practitioners of electrical science. These forces are represented by the electrostatic field, the magnetostatic field and electromagnetic fields (including optical manifestations). Examples of 'levitation', using acoustic pressure, have also been reported, but this is pseudo-levitation, like aerodynamic lift, since it cannot be procured without the presence of a gas. Any other forms of 'levitation' are purely in the deceived or deluded minds of the beholders. In this chapter, we will engage only with the electrical forces, whose provenance and fundamental nature will be elucidated below.
To overcome the Earnshaw instability hurdle, magnetic levitation systems using DC magnetic circuits must incorporate an 'active' element. This can be done in several ways: through physical motion (e.g. spin), through eddy currents or through electronic control. The employment of eddy currents enhanced by diamagnetic or superconducting techniques to secure stable levitation will be examined. Here we will focus on magnetic systems that achieve stability through electronic control.
The evolution of frictionless bearings in instruments and machines, including the contactless manipulation of objects, has been advanced predominantly by adopting electromagnetic methods, rather than electrostatic methods, to create levitation and suspension systems as described in Chapter 4. This is partly because, even more so than conventional magnetic levitation, which is only conditionally stable as we have already discovered, electrostatic suspension has generally been considered to be a particularly fraught area of technology because the Earnshaw's rules influence stability more acutely. Nevertheless, electrostatic suspension offers some significant advantages over magnetic techniques.
Superconductors are not just better conductors of electricity than well-known metals such as copper, silver and aluminium, but they represent a completely different phenomenon in electrical science, as is suggested by the resistance versus temperature graphs. In general, most conventionally conducting materials display an increasing resistance with temperature, because fixed ions within the material become more agitated as it becomes hotter. When viewed as particles, as is normally the case in electrical engineering, 'free electrons' in the hot solid, experience a much more disruptive and tortuous path through it, because of the interfering vibrating ions, and hence the material is deemed to exhibit high resistance. But even at absolute zero (0 K), such materials possess some residual resistance because the electrons as particles are still impeded by the lattice of atoms. For a superconductor the behaviour at low temperature is quite different, with zero resistance or perfect conductivity being possible.
Within the boundaries imposed by our exploration of the technology of levitation and suspension, this chapter addresses diamagnetic phenomena in three categories. These are: 1. Non-metallic materials: In this case, diamagnetism is generally a very weak property that is usually swamped by paramagnetic effects. Biological materials are diamagnetic, very graphically demonstrated by a now famous experiment in which a frog is floated in a powerful magnetic field. The physiological repercussions for the frog are not recorded. 2. Metals: In a non-magnetic environment, 'good' conductors are either weakly diamagnetic or weakly paramagnetic. However, in a changing magnetic field, currents are induced in a conductor. In accordance with Lenz's law, these currents adopt circulation directions that generate secondary fields opposing the original field. In effect, the conductor behaves in a strongly diamagnetic manner. This effect is used widely in levitation systems from bearings to trains. 3. Superconductors: These represent the optimum in diamagnetism by exhibiting a magnetic susceptibility of -1. The strength of the levitation forces available with type I superconductors has provided a new impetus to developments in levitation, although it comes with the disadvantage of the need to provide supercooling. High temperature, type II superconducting materials, within which strong magnetic fields can be trapped, have become a source of very powerful permanent magnets at liquid nitrogen temperatures. This relatively recent development has also given a considerable boost to the search for successful, cost effective levitation systems.
Research and development programmes directed towards the evolution of micromachines, such as electrostatic micromotors and fluidically driven micro-pumps, having dimensions in the sub-millimetre range when embedded within a planar substrate, have been growing rapidly and vigorously over the past 20 or so years. During the 1990s, major advances were made in the miniaturisation of electromechanical devices through the adoption of planar silicon technology as used in the fabrication of integrated circuits. This technology was commonly referred to as micro-electromechanical systems (MEMSs). At first sight, it may seem irrational to pursue energy efficiency in devices that are so small that the powers involved are measured in milliwatts but in fact as a proportion of useful output the losses at the MEMS scale can be massive. In particular, the frictional problems associated with bearings, and the losses generated are much more severe than in their macro-scale counterparts. The frictional (in relative terms) force associated with a micro-sized moving part or micro-bearing can actually become more than the motive force developed by the machine [1-3], in which case the device is useless. Because of this gross inefficiency, the accumulated losses in millions of micro-machines, in millions of watches, for example, is by no means insignificant, thus needlessly wasting an awful lot of energy. Energy is predicted to become increasingly scarce this century, so even micro-device efficiency may be critical to the maintenance of an advanced civilisation.
By employing basic field relations for the dominant TM11 mode of a waveguide ring resonator together with fundamental energy expressions for cavity resonators, the primary requirements that must be met by a resonant cavity-based magnetic field levitation system are established. When these requirements are fulfilled stable levitation of a 'free' conducting wall, or 'float' of a waveguide-based ring-resonator supporting a TM resonance is predicted. In particular, it is shown that the available levitating force (Lorentz force) is substantially larger than the gravitational force for TM11n cavity resonators where n is small-ideally zero. For systems designed to operate at mm-wave frequencies (100 GHz), strong levitation is available even with modest drive powers in the milliwatt range. In fact, experimentation on a TM111 mode waveguide ring, resonating in the microwave, rather than the mm-wave range of frequencies, has suggested that a 1 mm thick floating wall weighing 15.88 mg, can be levitated with drive power levels in the 5-15 W range. The TM111 mode used in these experiments is reported to have displayed a Q level in excess of 20,000 with the floating wall in its levitated position.
The thrust of this chapter has been to show that, from an engineering perspective, the transition from an unsustainable global economy dependent on fossil fuels, to a sustainable one powered by renewables, is not impossible, and that technologies such as electromagnetic levitation and superconduction will form an important part of the drive to minimise energy wastage in a power constrained world.
While Maxwell's equations are applicable to virtually all macroscopic electrical phenomena, they are often mathematically too difficult to apply directly to realistic structures. Circuit board elements, such as apparently simple capacitors and inductors, come into this category. However, for such elements, provided they can be considered to be very small relative to the wavelength in free-space at the operating frequency of the electrical system, an analysis technique termed lumped element circuit theory furnishes powerful insight into the behaviour of quite complex multi-component networks.
The calculation of the suspension force for the four-electrode electrostatic suspension system is made easier by making an assumption commonly employed in capacitor problems of uniform electric field between an electrode and the float.