Sensors, Actuators, and Their Interfaces: A multidisciplinary introduction
Sensors and actuators are used daily in countless applications to ensure more accurate and reliable workflows and safer environments. Many students and young engineers with engineering and science backgrounds often come prepared with circuits and programming skills but have little knowledge of sensors and sensing strategies and their interfacing. In this fully revised and expanded second edition, the author looks at sensors and actuators based on a broad area of detection methods. He takes a general and applications-oriented approach to the topic and makes it discipline-independent to cater for a broad audience. Important coverage is given to interfacing (the processes and mechanisms between the sensors and actuators) that makes systems work reliably and accurately. Topics covered include different type of sensors and actuators (temperature, thermal, optical, electric, magnetic, mechanical, acoustic, chemical, radiation, and smart sensors) and their interfaces. The book contains numerous examples and problem sets as well as useful appendices.
Other keywords: biological actuators; magnetic sensors; temperature sensors; radiation actuators; mechanical actuators; smart sensors; interfacing circuits; magnetic actuators; acoustic sensors; radiation sensors; MEMS actuators; smart actuators; electric sensors; acoustic actuators; chemical actuators; electric actuators; microprocessors; mechanical sensors; biological sensors; chemical sensors; thermal actuators; optical sensors; MEMS sensors; interfacing methods; performance characteristics; optical actuators
- Book DOI: 10.1049/PBCE127E
- ISBN: 9781785618352
- e-ISBN: 9781785618369
- Page count: 923
- Format: PDF
-
Front Matter
- + Show details - Hide details
-
p.
(1)
-
1 Introduction
- + Show details - Hide details
-
p.
1
–32
(32)
The senses: the five senses-vision, hearing, smell, taste, and touch-are universally recognized as the means by which humans and most animals perceive their universe. They do so through optical sensing (vision), acoustic sensing (hearing), chemical sensing (smell and taste), and mechanical (or tactile) sensing (touch). But humans, animals, and even lower-level organisms rely on many other sensors as well as on actuators. Most organisms can sense heat and estimate temperature, can sense pain, and can locate a sensation on and in the body. Any stimulus on the body can be precisely located. Touching of a single hair on the body of an animal is immediately located exactly through the kinesthetic sense. If an organ is affected, the brain knows exactly where it occurred. Some animals such as bats can echolocate using ultrasound, while others, including humans, make use of binaural hearing to locate sounds. Still others, such as sharks and fish (as well as rays and the platypus), sense variations in electric fields for location and hunting. Birds and some other animals can detect magnetic fields and use these for orientation and navigation. Organisms can sense pressure and have a mechanism for balance (the inner ear in humans). Pressure is one of the main mechanisms fish use to detect motion and prey in the water, and vibration sensing is critical to a spider's ability to hunt. Bees use polarized light to orient themselves, as do some species of fish. And these represent only a small selection of the sensing mechanisms used by organisms. Sensing of course is not limited to higher organisms. It exists in all organisms down to the cell level. Some of these can be observed directly such as some that are associated with plants including sensitivity to light, heat, and moisture. Plants have exquisite chemical sensing mechanisms that allow them to detect and often to protect themselves from pests or the effects of cold weather. Even lower on the dimensional scale, some microbes can detect electric and magnetic fields and use these to their advantage. The range of sensing mechanisms and the range of their sensitivities are truly vast. The eye of a hawk, the hearing of a fox, the olfactory sense of a hyena, or the capability of a shark to detect blood in the water has always fascinated us. But, what about the ability of a moth to detect pheromones released by another moth at large distances or the homing of a bat on a single insect without being able to see it? Organisms also have a variety of actuators to interact with their environment. In humans, the hand is an exquisite mechanical actuator capable of a surprising range of motion, but it is also a tactile sensor. The feet, as well as many muscles, allow interaction with the environment. But, here as well there are other mechanisms that can be used to affect actuation. A human can use its mouth to blow away dust or sooth a burn and can close and open its eyelids, a cat can unsheathe its claws, and a chameleon can move each eye independently and shoot its tongue to catch a fly. Other actuators allow for voice communication (vocal chords in humans) or the stunning of prey (ultrasound in dolphins, electrical shock in eels), direct mechanical impact used by some species of shrimp, and many other specialized functions. Some actuation, such as the movement of a sunflower to track the sun or the twisting and turning of an oat seed to insert itself into the soil are more subtle but nevertheless equally important. With respect to the sensory and actuation diversity in organisms, we are still very far behind and our mimicking of natural sensors and actuators is still in its infancy. It has taken the better part of 40 years to develop a working artificial heart, whereas seemingly simple organs, such as the esophagus, do not yet have an artificial implementation. Where are we in comparison with the nose of a dog?
-
2 Performance characteristics of sensors and actuators
- + Show details - Hide details
-
p.
33
–76
(44)
The properties of sensors and actuators are usually supplied by the manufacturer and engineers can usually rely on these data. There are instances, however, in which one might wish to use a device outside its stated range or improve on one of its properties (say, linearity), or even use it for an unintended use (e.g., use a microphone as a dynamic pressure sensor or as a vibration sensor). In these cases, the engineer will need to evaluate the characteristics or, at the very least, derive its calibration curve rather than relying on the manufacturer's calibration curve. Sometimes, too, the available data may be lacking certain information, again necessitating an evaluation. In cases such as these, the engineer needs to understand what affects these properties and what can be done to control them.
-
3 Temperature sensors and thermal actuators
- + Show details - Hide details
-
p.
77
–146
(70)
A person consuming 2,000 kcal/day, assuming all calories are expended in 24 h, produces 2,000 x 1,000 x 4.184 = 8.368 x 10 6 J of energy. That translates to an average power of 8.368 x 10 6 / 2 4/3,600 = 96.85 W. That is an average power of about 100 W, with lower values during sleep and higher values while active. During exertion such as exercise, a person can produce in excess of 1.5 kW. But the real story is that the body both expends energy and requires the resulting heat to regulate the body temperature and supply its energy needs. The body requires a fairly narrow range of temperatures. The normal body temperature for most individuals is 37 °C, but it can fluctuate somewhat, with women having an average temperature about 0.5 °C lower than men. At temperatures above 38 °C, the body experiences fever, an elevated temperature due to failure of the body to regulate its temperature (typically, because of illness). Hyperthermia is an elevated body temperature that is not a fever but a reaction to external heat, drugs, or stimulants. Above 41.5 °C, the body enters into a state called hypetpyre3da, a dangerous state that can lead to serious side effects or death. Lower body temperature, hypothermia, is equally dangerous. Defined as a body core temperature below 35 °C, it typically occurs due to exposure to extreme cold or extended immersion in cold water, but can also be due to trauma. Heat regulation in the body is controlled by the hypothalamus in the brain and can be accomplished using a number of methods, including sweating, increasing or decreasing heart rate, shivering, and constriction of blood vessels.
-
4 Optical sensors and actuators
- + Show details - Hide details
-
p.
147
–201
(55)
The human eye, like that of other vertebrates, is a marvelous, complex sensor allowing us to perceive the world around us in minute detail and true colors. In fact, the eye is akin to a video camera. It consists of a system of lenses (the cornea and crystalline lens), an aperture (iris and pupil), an image plane (retina), and a lens cover (eye lids). In humans and animals of prey, the eyes point forward to create binocular vision with excellent depth perception. Many prey animals have side -facing eyes to increase their fi eld of view, but the vision is monocular and lacks perception of depth. The eyelids, in addition to protecting the eye, also keep it clean and moist by distributing tears as well as lubricants (the conjunctiva) and protect it from dust and foreign objects in conjunction with the eyelashes. The front dome of the eye is made of the cornea, a clear, fi xed lens. This is a unique organ, as it has no blood vessels and is nourished by tears and the fl uid inside the eye sphere. Behind it is the iris, which controls the amount of light that enters the eye. On the periphery of the iris, there is a series of slits that allow fluid to pass out from the eye sphere. This passes nutrients to the front of the eye and relieves the pressure in the eye (when this is not perfectly regulated one has glaucoma, a condition that can affect the retina and eventually can cause blindness). Behind is the crystalline lens, an adjustable lens, controlled by the ciliary muscle that allows the eye to focus on objects as close as about 10 cm and as far as infinity. When the ciliary muscle loses some function, the ability of the lens to focus is impaired, leading to the need for corrective action (glasses or surgery). The lens itself can cloud over time (cataracts), a condition that requires replacement of the lens. At the back of the eye lies the optical sensor proper -the retina. It is made of two types of cells: cone cells that perceive color and rod or cylindrical cells that are responsible for low -light (night) vision. The cone cells are divided into three types, sensitive to red, green, and blue light, with a total of about 6 million cells, most of them in the center of the retina (the macula). Rod cells are distributed mostly on the peripheral parts of the retina and are responsible for low -light vision. They do not perceive color but are as much as 500 times more sensitive than cone cells. There are also many more rod cells than cone cells -as many as 120 million of them. The retina is connected to the visual cortex in the brain through the optical nerve. Although the lens of the eye is adjustable, the size of the optical ball also plays a role in vision. Individuals with larger eyeballs are nearsighted, those with smaller eyeballs are farsighted.
-
5 Electric and magnetic sensors and actuators
- + Show details - Hide details
-
p.
203
–328
(126)
Electric and magnetic fields are too important and too common to be neglected by nature in its grand design. Many animals and organisms have found ways to take advantage of these fundamental forces for sensing and actuation. The electric field in particular is used for both sensing and actuation. Almost all rays and sharks can sense electric fields produced by prey, as can some catfish, eels, and the platypus. Electric fields are sensed through use of special gelatinous pores that form electroreceptors called ampullae of Lorenzini. Sensing can be passive or active. Sharks and rays use passive sensing; prey is located by sensing weak electric fields produced by the muscles and nerves in the prey. Some animals, such as the electric fish, can generate electric fields for the purpose of active electrolocation of prey. The same basic sensory system is used by young sharks for protection by freezing in place when electrolocation fields are detected. But perhaps, the best known example of electrolocation is the platypus, which uses electroreceptors in its bill to hunt by night. Actuation is just as common and is used primarily to stun prey, and also for protection. The torpedo or electric ray (genus Torpedinidae) is one of some 70 species of rays that can produce electric charge and apply it in a manner similar to a battery. The charge is produced in a pair of electric organs made of plates connected to a nervous system that controls them. In rays, these biological batteries are connected in parallel to produce low -voltage, high -current sources. The range is between 8V and more than 200 V, with currents that can reach a few amperes. Another example is the electric eel (Electrophorus electricus). Since it lives in freshwater, which is less conductive than seawater, it has its plates in series to produce higher voltages (up to 600 V at perhaps 1 A, in short pulses).
-
6 Mechanical sensors and actuators
- + Show details - Hide details
-
p.
329
–391
(63)
The hand is the main body organ for interaction with the environment. An actuator as well as a sensor, it is an amazing organ when one really thinks about it. As an actuator it contains 27 bones, of which 14 make up the fi ngers or digital bones (3 on each finger except the thumb, which has only two), 5 are in the palm (metacarpal bones), and 8 in the wrist (carpal bones). Their structure and interconnections together with a complex series of muscles and tendons give the human hand a fl exibility and dexterity not found in any other animal. Apes, monkeys, and lemurs have hands similar to humans, and other animals such as the koala have opposing thumbs, which are useful for climbing, but none are as fl exible as the human hand. The hand can perform articulation of the finger bones, between the fi ngers and the palm, between the palm and the wrist, and between the wrist and the arm. Together with additional articulations at the elbow and shoulder, the hand is a multiaxis actuator capable of surprisingly delicate as well as gross motions. But the hand is also a tactile sensor. The fi ngertips in particular have the densest nerve endings in the body. They provide feedback for manipulation of objects or sense by direct touch. The hands are controlled by opposing brain hemispheres (left hand by the right hemisphere and right hand by the left hemisphere). This is true of other paired organs, including the eyes and legs.
-
7 Acoustic sensors and actuators
- + Show details - Hide details
-
p.
393
–464
(72)
The ear is a sensor and actuator in more than one way. Essentially a mechanochemical sensor, it includes a moving mechanism on the hearing side of the structure. But the ear also features a gyroscope, the inner ear, responsible for stability and sense of position. The ear itself is made of the outer and inner ear. The external ear is no more than a means of concentrating and guiding the sound toward the tympanic membrane (eardrum). In humans, the external ear is a relatively small, static feature, but in some animals it is both large and adjustable. The fenec fox, for example, has external ears that are larger than its head. At the bottom of the ear canal, the tympanic membrane moves in response to sound and, in the process, moves an assembly of three bones, the malleus (connected to the eardrum), the incus (an intermediate flexural bone), and the stapes. The latter, the smallest bone in the body, transmits the motion to the cochlea in the inner ear. The three bones not only transmit the sound but also amplify it through lever advantage afforded by their structure and dimensions. The cochlea is a spiral tube filled with a fluid. The stapes move like a piston, moving the fluid that in turn moves a series of hair-like structures lining the cochlea. These are the actual sensors that release a chemical onto the auditory nerve to affect hearing. The inner ear also contains three semicircular canals arranged at 900 to each other, with two roughly vertical and one horizontal. They have a similar structure to the cochlea, including a series of hair-like structures affected by the fluid in the canals based on the position of the body. These serve to maintain balance and provide information on the position and attitude of the body. The effect of motion on these structures can be immediately seen if the body rotates as, for example, on a merry-go-round. We temporarily loose the ability to keep our balance. The ear is a uniquely sensitive structure. It can sense pressures as low as 2 × 10-5 Pa (or 10-12 W/m2; i.e., on the order of one-billionth of the atmospheric pressure) and can function at levels 1013 times higher. That means the dynamic range is about 130 dB. The nominal frequency response is between 20 Hz and 20,000 Hz, although most humans have a much narrower range. But the ear is also very sensitive to pitch and can distinguish very small changes in pitch and frequency. A 1-Hz difference between two sounds is easily detectable. The hearing in humans is binaural and the brain uses that to detect the direction of sources of sound. Many animals use the mechanical motion of the outer ear to accomplish the same function but much better than we do. It should also be noted that many animals have much more sensitive hearing than humans, with ears that respond to higher frequencies and to a wider range of frequencies.
-
8 Chemical and biological sensors and actuators
- + Show details - Hide details
-
p.
465
–525
(61)
The tongue and the nose: Two of our most important chemical sensors, the tongue and the nose not only share a close and connected space but also cooperate in determining taste. Both may also be called biosensors. The tongue is a multifunction muscle, perhaps the most flexible in the body. Taste, the chemical analysis of substances that come in contact with the tongue, is processed by taste buds or sensors and can detect five distinct flavors: salty, sour, bitter, sweet, and savory. Although taste buds are found mostly on the tongue, some can be found as well on the soft palate, upper esophagus, and epiglottis (the area in the back of the mouth between the tongue and the larynx). Most taste buds reside in protrusions on the surface of the tongue and open toward its upper surface, an opening through which food elements come in contact with it (gustatory pore). The human tongue may contain upwards of 8,000 taste buds or as few as 2,000, depending on individual variations and on age. Taste is transmitted through nerves to the gustatory section of the brain. The tongue has other functions as well. In humans it is an integral part of processing food and cleaning the mouth and, significantly, of speech. As such it serves as a mechanical organ. In some animals it is part of the heat regulation mechanism (as, e.g., in dogs). In many animals it serves as an indispensable hygienic function in cleaning fur or drinking (e.g., in cats) and the cleaning of soft organs (such as cleaning the eyes in some reptiles or the muzzle in bovines). Specialized functions of the tongue can be found, examples being the prehensile tongue of the chameleon, the split tongue of snakes or the elongated tongue of the giraffe serving as a hook for feeding purposes. The second chemical organ is the nose. It consists of a relatively simple structure with its external, visible protrusion and its two nostrils. Internally it has a number of functions. Immediately behind the nostrils are three bony surfaces called conchae that force and regulate the airflow downward toward the lungs. These also warm the air and, together with a mucous surface and hairs, filter the air of debris and dust. Soft tissue on their sides also controls the amount of air and its speed by constricting or enlarging the opening. Above, in the upper part of the nose cavity and out of the main airstream, a separate cavity contains the olfactory organ, the cells that are responsible for smell. This cavity is open toward the airstream, sampling the air, but because air does not flow through it, the molecules linger in it long enough to accomplish the smelling function. It is for this reason that smells sometimes seem to linger long after their causes have disappeared. The olfactory cells are connected to the olfactory section of the brain. The sense of smell is usually not considered as critical as that of sight or hearing, but it is somehow connected with long-term memory. Long after the sights or sounds of an event have faded, the odors of a place or a situation linger in the brain, still vivid and evoking. The nose also has certain adaptations. In most mammals the nose has a secondary olfactory bulb called the vomeronasal organs that sense certain chemical messages associated with social and sexual conditions. These organs bypass the cerebral cortex and link to sections in the brain responsible for reproduction and maternity and also affect aggressiveness in males. Another adaptation in some reptiles (snakes, lizards) is the combination of a forked tongue that samples the air and deposits molecules into an organ (called the Jacobson organ) on the roof of the mouth to chemically sense the environment.
-
9 Radiation sensors and actuators
- + Show details - Hide details
-
p.
527
–587
(61)
The modern world has an almost innate fear of nuclear radiation. It may be the heritage of Hiroshima and Nagasaki or it may be that we just fear the unknown, the invisible, and of course there are some very good reasons to be careful. Nuclear radiation can cause damage to cells and in high doses is known to cause cancer or even death. However, radiation comes in many shades and forms. All electromagnetic waves fall in the same general category of radiation, the difference being only in frequency (and with it in energy). If one were to imagine an instrument with a dial that can change the frequency from zero to infmity, then as the frequency would rise, it would first generate low-frequency fields, first in the audio range, then into ultrasonics, then above about 200 kHz, into what colloquially is called radio waves. Further up, the instrument will pass through very high frequency (VHF), ultra-high frequency (UHF), and then into the microwave region. Beyond that lies millimeter waves and then infrared (IR) radiation, followed by visible light and ultraviolet (UV), then into X-rays, α, β, and γ rays, and further up into cosmic rays. As the frequency increases, the energy associated with the waves increases, and the radiation effects become more pronounced. As is generally known, UV and X-rays are harmful radiation and are part of the cumulative effect of radiation in our lives and health. It is expected that people working with X-rays will naturally be exposed to more radiation than those who may only have a scan in a lifetime. Pilots and frequent fliers will necessarily be affected by cosmic rays as are astronauts in space. But beyond these, there is a background radiation level more or less constant over the globe. It is a low-level radiation caused by radioactive isotopes in rocks and soils of the order of 20-50 becquerel/minute (Bq/min) that can be detected with Geiger counters. This radiation is of no consequence to health, as it is too low to do any damage. The exposure level is, on an average, about 2.4 millisievert/year (mSv/yr). But there are locations and conditions in which the background radiation can be higher and of more concern. Granite rocks and hot springs tend to have higher radiation levels, and certain areas around the globe have naturally occurring high radiation levels as high as 250 mSv/yr or higher. On the other hand, sedimentary rocks and limestone have lower levels. Underground locations, including quarries, mines, or even basements, can have higher levels primarily from radon (a decomposition by-product of naturally occurring uranium and its isotopes), and radon can be found in the atmosphere as well as in water. However, beyond reasonable caution, it should be remembered that these are natural sources that have been there from time immemorial and will be with us for any imaginable future.
-
10 MEMS and smart sensors and actuators
- + Show details - Hide details
-
p.
589
–663
(75)
In this chapter we look at some additional aspects of sensors and actuators, aspects that could not have been discussed in conjunction with the principles of conventional devices. First, we discuss a class of devices called microelectromechanical systems (MEMS). The term MEMS relates more to the method of production of sensors and actuators, whereas the sensors and actuators themselves are some of the devices discussed previously as well as others. We discuss them here because they are unique not only in the methods used to produce them, but at least some of them can only be produced as MEMS. One can imagine an electrostatic actuator, at least in principle. But only as a MEMS device does it become a useful, practical device. Then there is the issue of scale of fabrication. Using techniques borrowed from semiconductor production, enhanced by micromachining techniques, it became possible to mass-produce sensors such as accelerometers and pressure sensors, and actuators such as microvalves and pumps. Many of these devices have been developed for the automotive industry, but they have found their way into others areas, including medicine. Although MEMS devices are unique, they may be viewed as simply a miniaturization of macroscopic sensors and actuators to the microscopic scale, meaning the devices or components of devices have dimensions between 1 and 100 μm. Their production is based on the basic methods employed in electronic microcircuits and because of that can be easily integrated with additional circuitry to obtain smart sensors and actuators.
-
11 Interfacing methods and circuits
- + Show details - Hide details
-
p.
665
–767
(103)
The purpose of this chapter is to discuss the general issues associated with interfacing and to outline the more general interfacing circuits the engineer is likely to be exposed to. However, no general discussion can prepare one for all eventualities and it should be recognized that there are both exceptions and extensions to the methods discussed here. For example, analog to digital conversion is a simple -if not inexpensive -method of digitizing a signal for the purpose of interfacing with a microprocessor. However, this approach may not be necessary, or may be too expensive, in some cases. A case in point: Suppose that a Hall element is used to sense the teeth on a rotating gear. The signal from the Hall element is an AC voltage (more or less sinusoidal) and only the peaks are necessary to sense the gears. In this case, a simple peak detector, followed perhaps by simple signal conditioning, may be adequate. An analog to digital converter (A/D or ADC) will not provide any additional benefit and is a much more complex and expensive solution. On the other hand, if a microprocessor is used and an A/D converter is available onboard, it may be acceptable to use it for this purpose in lieu of adding circuitry.
-
12 Interfacing to microprocessors
- + Show details - Hide details
-
p.
769
–831
(63)
For the purpose of this discussion, the authors will narrow it down to 8-bit microprocessors since these are some of the simplest and are commonly used in sensor/actuator systems, and because they are representatives of all microprocessors (16- and 32-bit microprocessors are also in common use, but the principles involved in interfacing are essentially the same). Even within these, there are a number of architectures being used. That is less important to the discussion here, and they will emphasize the Harvard architecture because of its simplicity, flexibility, and popularity. However, this architecture, though common, should be viewed as an example
-
Appendix A. Least squares polynomials and data fitting
- + Show details - Hide details
-
p.
833
–836
(4)
Least square polynomials or polynomial regression is a method of fitting a polynomial to a set of data. Passing a polynomial through a set of data means selection of the coefficients so as to minimize, in a global sense, the distance between the value of the function y(x) and the values at the points. This is done through the least squares method by first writing the "distance" function.
-
Appendix B. Thermoelectric reference tables
- + Show details - Hide details
-
p.
837
–852
(16)
The thermoelectric reference tables for the most common thermocouples are shown below. For each type of thermocouple, we show first the general polynomial, followed by the table of coefficients, and the explicit polynomials for both the direct and inverse use. The output of the direct polynomials is in microvolts (IN). Output of the inverse polynomials is in degree Celsius (°C). The index 90 indicates the standard used (in this case the International Temperature Scale of 1990 [ITS -90]
-
Appendix C. Computation on microprocessors
- + Show details - Hide details
-
p.
853
–862
(10)
In the following paper, we explore a few issues associated with integer and fixed point computation on microprocessors. We do not discuss floating point computation since floating point operations are rarely resorted to in interfacing in the context of 8-bit microprocessors.
-
Back Matter
- + Show details - Hide details
-
p.
(1)
Supplementary material
-
Instructor Resources for "Sensors, Actuators, and Their Interfaces: A Multidisciplinary Introduction, 2nd Edition"
-
An Instructor Pack is available for instructors who have adopted the book for a course. To request an Instructor Pack, please email [email protected], including details of your institution and the course you are teaching.
-