Metal-mesh based transparent electrodes using roll-to-sheet ultraviolet soft imprinting
Transparent conductive electrodes (TCEs) possessing a combination of high optical transmission and good electrical conductivity find applications in numerous optoelectronic devices. A low cost fabrication of a fine metal-mesh structure on rigid (glass) and flexible (polyethylene terephthalate – PET) substrates as a promising and feasible approach for fulfilling large size TCE requirements is proposed. A roll-to-sheet ultraviolet imprinting protocol to transfer microtrench structures using a flexible Polydimethylsiloxane stamp is utilised. The conductive silver ink is filled into the microtrench structures by controlling the processing parameters which include pressure, scraping angle and speed. The metal-mesh based glass and PET substrates show a transmission of about 90%, while the electrical resistance is as low as 6 Ω/□. Thus, this method can be utilised as an economically viable alternative to doped indium oxide in TCE applications.