access icon free Fabrication of the stainless steel surface with super durable one-direction superhydrophobicity and two-direction anisotropic wettability

Inspired by the anisotropy of the rice leaf surface, high-speed wire electrical discharge machining (HS-WEDM) technology was used to build submillimetre-scale structures on the 304 stainless steel surfaces, and fluorination treatment was applied on the resulting surfaces. The wettability and microstructure of the resulting surfaces were investigated by a large depth 3D scanner, scanning electron microscopy and by the contact angle measuring instrument. The durability of the fabricated surface was evaluated by wear tests. Results show that the V-shaped groove arrays with a hierarchical structure on the processed surfaces are built by HS-WEDM. After the fluorination treatment, the as-machined surfaces show good one-direction superhydrophobicity and the obvious two-direction (the parallel and perpendicular groove directions) anisotropic wettability. The effect of the size of the V-shaped groove on the two-direction anisotropy is discussed. The wear tests show that the one-direction superhydrophobicity and the two-direction anisotropic sliding properties of the stainless steel surfaces are still exhibited after the tests. Fabricating rough surfaces by HS-WEDM is efficient and does not require complex process operation and large area three-dimensional features. This method can realise industrial production.

Inspec keywords: stainless steel; wetting; electrical discharge machining; wear testing; scanning electron microscopy; hydrophobicity; materials preparation; durability; rough surfaces; crystal microstructure; size effect; contact angle

Other keywords: rice leaf surface anisotropy; scanning electron microscopy; anisotropic wettability; large area three-dimensional features; size effect; rough surface; V-shaped groove arrays; contact angle measuring instrument; superdurable one-direction superhydrophobicity; fluorination treatment; high-speed wire electrical discharge machining technology; 304 stainless steel surfaces; durability; two-direction anisotropic sliding properties; HS-WEDM; hierarchical structure; V-shaped groove; submillimetre-scale structures; two-direction anisotropic wettability; wear testing; microstructure; large depth 3D scanner; one-direction superhydrophobicity

Subjects: Nondestructive materials testing methods; Microstructure; Deformation, plasticity and creep; Fluid surface energy (surface tension, interface tension, angle of contact, etc.); Preparation of metals and alloys (compacts, pseudoalloys); Solid surface structure; Deformation and plasticity

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http://iet.metastore.ingenta.com/content/journals/10.1049/mnl.2014.0275
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