Fabrication of GaAs Devices
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This book provides fundamental and practical information on all aspects of GaAs processing. The book also gives pragmatic advice on cleaning and passivation, wet and dry etching and photolithography, and dry etching.
Inspec keywords: semiconductor devices; MIS devices; passivation; etching; surface cleaning; gallium arsenide; III-V semiconductors; ohmic contacts; oxidation; semiconductor growth; Schottky barriers; optoelectronic devices; heterojunction bipolar transistors
Other keywords: optoelectronic device; Schottky contacts; MIS GaAs device; semiconductor growth; dry etching; field effect transistors; wet oxidation; cleaning; GaAs; GaAs device fabrication; ohmic contacts; heterojunction bipolar transistors; passivation; semiconductor properties
Subjects: II-VI and III-V semiconductors; Semiconductor technology; Metal-insulator-semiconductor structures; Semiconductor-metal interfaces; Optoelectronic materials and devices; Bipolar transistors
- Book DOI: 10.1049/PBEP006E
- Chapter DOI: 10.1049/PBEP006E
- ISBN : 9780863413537
- e-ISBN: 9781849190688
- Page count: 368
- Format: PDF
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Front Matter
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1 Introduction to GaAs devices
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In this chapter, the types of GaAs devices will be briefly defined and introduced for the purpose of referring to the types of applications of GaAs devices. This introduction will not include details of the physical principles or the operation of the devices. GaAs devices are categorised broadly by whether they are electronic devices or light-based (photonic) devices. Electronic devices are of three basic types: bipolar transistors, field effect transistors and diodes. All three types have important commercial applications. The purpose of this introduction is to provide a level of understanding useful for a discussion of applications of GaAs devices. Four broad categories of photonic devices will be introduced: light emitting diodes (LEDs), laser diodes (LDs), photodetectors and waveguides. As for electronic devices, a rudimentary introduction of device types is useful for a discussion of applications of GaAs devices.
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2 Semiconductor properties, growth, characterisation and processing techniques
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Background material for GaAs processing was presented in this chapter for easy reference and to give an overview of GaAs technology. The material presented includes semiconductor physics, GaAs material growth technology, methods of characterisation and an overview of the entire product realisation process. The explanations and descriptions were simplified and condensed to fit in one chapter. They are not a substitute for in depth study of any particular subject area, but rather intended as a concise reference for material in later chapters or a starting point for further study. The authors also believe that a reader should not have to interrupt reading material to consult detailed reference books on specific subject areas when concise summaries are sufficient for the purpose at hand.
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3 Cleaning and passivation of GaAs and related alloys
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The surface quality of GaAs is very important in the reproducible fabrication of devices. There are two rather distinct aspects of surface quality: cleanliness and electronic passivation. Both aspects are the topics of this chapter. We begin with a practical discussion of surface treatments aimed at the removal of organic contaminants and native oxides from the semiconductor surfaces. We will then proceed to a review of the electronic properties of the gallium arsenide surface, especially those of its native oxide, and discuss approaches to improve those properties, i.e. to passivate the surface to improve device performance.
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4 Wet etching and photolithography of GaAs and related alloys
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While wet etching has been replaced by dry etching when vertical profiles are essential, there remain many cases where wet etching remains useful. The electronic quality of the surface is superior to that of dry-etched surfaces, and the higher degree of compositional selectivity than generally available with dry processes will continue to make wet etching the process of choice for many applications.
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5 Dry etching of GaAs and related alloys
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Dry etch processes can provide excellent profile control. The energetic ion bombardment increases the etch rate on the exposed surface relative to those regions protected by the mask, so vertical sidewalls with negligible undercutting are readily achieved. Depending on the balance between chemical and physical contributions to the dry etch, it is possible to vary the profile from isotropic/crystallographic to vertical to angled. With vertical profiles, smaller critical dimensions are achievable. The ion enhancement also removes the dependence on the pattern alignment relative to the wafer crystal planes. The proper balance of chemical etching and physical sputtering allows dry etch processes such as RIE, HDPE, RIBE and CAIBE to produce devices with small feature sizes and vertical profiles. Although some electronic damage results from the ion bombardment that permits fine features and profile control, these processes are and will remain the basis of most III-V device fabrication.
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6 Ohmic contacts
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This chapter will cover the physics, material science and practical aspects of metal/semiconductor interfaces that are fabricated for ohmic contacts to GaAs. The material presented in this chapter focuses on the generalised GaAs-based ohmic contact, its ideal properties and a wide range of implementations.
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7 Schottky contacts
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Schottky contacts are one of the most widely studied aspects of GaAs technology. In part, this is due to the fact that no single Schottky contact satisfies all of the requirements for an ideal Schottky contact to GaAs. Another factor driving more research has been the desire for higher Schottky barrier heights. Yet another factor has been the poorly understood nature and reproducibility of the metal/GaAs interface. In spite of the existence of contacts with greater interface stability, TiPtAu exhibits more than sufficient reliability against gate sinking in GaAs-based FETs. However, TiPtAu should be used with hydrogen getters for hermetic packages or be replaced with non-Ti and non-Pt materials. Many choices of refractory contacts can be used for high-temperature self-aligned FETs. Some of the best are WSi0.45 and WSiN because these remain amorphous to sufficiently high temperatures. A wide variety of processing choices are available to tailor the gate structure to the desired application using available equipment.
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8 Field effect transistors
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This chapter will cover most of the basic GaAs-related processing steps for GaAs field effect transistors, including most of the front end steps. Active steps are those that relate to the fabrication of the GaAs field effect transistor and do not include the interconnections or the integration of passive elements. FET fabrication and operation require an understanding of the GaAs semiconductor surface and its interface to metal junctions for etching, doping, contact formation and some particular aspects of performance optimisation.
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9 Heterojunction bipolar transistors
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GaAs HBTs are greatly affected by the unintentional introduction of defects in certain key parts of their structure. These process sensitive parts of the HBT structure need to be understood and controlled by process engineers. HBT operation, testing and performance characterisation supply the basic information that materials, processing and device engineers need to solve and understand the often complex material and process interactions. Reliability characterisation is an equally important guide for HBT engineers to the extent that such information is available. Many HBT process choices are available and some of the main ones were reviewed in this chapter. As in most facets of engineering, knowledge and information are a starting point for a job that needs to be done better than is now possible.
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10 Wet oxidation for optoelectronic and MIS GaAs devices
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Because the principal additional fabrication technique for opto electronic devices is the wet oxidation of buried Al-containing layers to make current apertures in VCSELs (vertical cavity surface emitting lasers), this chapter will focus on that process. Both fundamental issues and practical considerations for using a wet oxidation process are presented here. The chapter concludes with a discussion of attempts to make electronic devices, such as GaAs on-insulator (GOI) MESFETs and metal-insulator-semiconductor (MIS) devices, using wet oxidation.
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Back Matter
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